Molybdenum and Tungsten-Based Catalysts

Molybdenum and Tungsten-Based Catalysts by B.F.S

High-Performance Catalysts for Hydrogenation, Desulfurization, and Olefin Metathesis

Molybdenum (Mo) and Tungsten (W)-based catalysts are essential in a wide range of industrial chemical reactions due to their excellent redox properties, thermal stability, and resistance to poisoning. At B.F.S, we provide advanced Mo- and W-containing catalysts, optimized for applications such as hydrotreating, olefin metathesis, oxidation, and fine chemical synthesis.

Key Features

  • 🔁 Redox Activity: Effective in reactions involving electron transfer, such as hydrogenation and selective oxidation.
  • 🔬 Strong Metal–Support Interaction: Typically supported on Al₂O₃, SiO₂, TiO₂, or zeolites for enhanced dispersion and catalytic performance.
  • 🌡️ Thermal & Hydrothermal Stability: Maintains activity at high temperatures and under harsh process conditions.
  • Sulfur and Nitrogen Resistance: Excellent tolerance to feed contaminants, making them ideal for refining operations.

Core Applications

1. Hydrotreating (HDS, HDN, and HDO)

  • Mo/Co/Al₂O₃ and W/Ni/Al₂O₃ catalysts are widely used in Hydrodesulfurization (HDS), Hydrodenitrogenation (HDN), and Hydrodeoxygenation (HDO) processes to purify petroleum streams.
  • These catalysts remove sulfur, nitrogen, and oxygen compounds from diesel, naphtha, and renewable bio-oils.

2. Olefin Metathesis

  • Mo and W-oxide catalysts (often supported on silica) are used in olefin metathesis reactions such as:
    • Propylene production
    • Ethylene conversion
    • Alkene rearrangements
  • These are key in polymer production and green chemistry pathways.

3. Selective Oxidation

  • Mo-based catalysts (e.g., Mo-V-Te-Nb-O) are employed in oxidation of propane to acrylic acid or methanol to formaldehyde.
  • W-based catalysts are effective in NOx reduction and oxidative dehydrogenation reactions.

4. Fine Chemicals & Specialty Catalysis

  • Used in epoxidation, olefin isomerization, and alcohol oxidation.
  • Mo complexes act as homogeneous catalysts in pharmaceutical and agrochemical industries.

Catalyst Systems Offered by B.F.S

Catalyst TypeCompositionKey Application
Co-Mo/Al₂O₃Cobalt-MolybdenumHydrodesulfurization (HDS)
Ni-Mo/Al₂O₃Nickel-MolybdenumHDN, HDO (Bio-oil upgrading)
Ni-W/Al₂O₃Nickel-TungstenDeep HDS, aromatic saturation
MoOx/SiO₂Molybdenum oxide on silicaOlefin metathesis
WOx/SiO₂ or TiO₂Tungsten oxide on supportsAlkene metathesis, oxidation
Mo-V-based mixed oxidesMultimetal oxidesPropylene and methanol oxidation

Advantages of B.F.S Mo & W Catalysts

  • Highly Dispersed Active Phases
  • Excellent Thermal and Redox Stability
  • Tailored Acidity and Metal Loading
  • Custom Support Options (Al₂O₃, SiO₂, ZrO₂, Zeolites)
  • Formulated for Regeneration and Long Cycle Life

Form Factors and Customization

  • 📦 Forms: Powders, extrudates, tablets, spheres
  • ⚗️ Supports: γ-Al₂O₃, SBA-15, SiO₂, TiO₂
  • 🧪 Metal Loadings: Adjustable Mo/W content (5–20 wt%)
  • 🔬 Promoters: Co, Ni, V, Nb for enhanced selectivity and stability

Technical Support and Services

B.F.S offers full technical support to ensure optimal catalyst selection and performance, including:
  • ✔ Feedstock compatibility evaluation
  • ✔ Pilot plant testing and scale-up guidance
  • ✔ Spent catalyst analysis and regeneration planning
  • ✔ On-site startup assistance (on request)

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